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Rob Seaman Safe and Sound

Landmark's HAnger 9 is a showcase of hangar safety

Written by Rob Seaman   
367-safeFew people give any real thought to the prospect of a fire emergency in the hangar. Most of us live in pleasant bliss, thinking it will never happen to us. Those who have been through the experience take a very different view, and fortunately it is the one that professionals in the field take to heart on our behalf.

The standard fire protection system for most hangars today is a combination of ceiling water sprinklers and some wall-mounted or mobile fire bottles. That has been the norm for as long as we can remember. The system is there, sometimes forgotten and in extreme cases never checked or updated. But when it comes time to use it we need instant and effective action.

Most aircraft owners – hangar tenants or not – do not usually ask about such things when they make the decision to entrust their aircraft to an FBO or aviation club for hangar services. They are usually more concerned with the cost per square foot than the emergency systems and protocols. But they should pay more attention to this – even though a hangar owner’s insurance may cover the cost of repair or replacement, the better scenario would be to have proper safety systems that ensure everything works as it should and damage is minimized.

The people who make a point of thinking about these things have been acting to improve what was, by today’s standards, an ineffective form of protection and suppression. The old approach to fire response was to throw tons of water at the problem and hope it beat the fire out. That is the principle that most older hangar fire systems were based upon.

Today, we understand that there are three elements necessary to create and support a fire – oxygen, fuel and heat. The three form what specialists call the “Fire Triangle,” creating the chemical reaction known as fire. If any of the three elements is removed from a fire, the Fire Triangle becomes incomplete and the fire will be extinguished. So when fighting a fire – or planning a firefighting system – you can either remove oxygen from the area of the fire, or remove the fuel (or its source), or reduce the temperature. And that is the premise behind modern hangar fire safety systems.

Any new hangar or hangar renovation today is subject to the new rules. Nobody knows more about this from an FBO operator’s perspective than Andrew Storey, general manager of Landmark Aviation Aerocentre in Toronto. On September 7, he and his team celebrated completion of over a year’s worth of construction and renovation with the formal opening of a new and fully revitalized Hangar 9 – a firesafety model.

Located in the north-end general aviation complex at Pearson International, Hangar 9 had become an old, dilapidated and unusable facility. After serving as the centre of corporate aviation for the airfield since its construction in the early 1960s, time and badly conceived renovations – most notably using asbestos for insulation – led to it formally being closed. It was condemned for demolition. At a time when hangar space was at a premium, this became a very real issue and point of contention among the FBO and corporate operators at YYZ. It meant that close to 100,000 square feet of space was sitting empty!

In the winter of 2005 the Greater Toronto Airports Authority opened a bid/tender process to allow a new lease of the lands that were currently unused at the north end, which included an 8,000-sq-ft FBO lounge and Hangar 9. Landmark was the successful bidder and in the fall of that year, after a structural and environmental review, work was started on redeveloping the hangar. One of the key elements that came out in the review was that the 1960s steel framework, milled in Scotland and imported to Canada, was sound. And it was determined that the facility base and basic foundations were also sound. This was an important finding as it allowed these elements of the overall facility to be reused and integrated into the resulting new plan. Over the months that followed, the shell, guts and mechanical services were removed, leaving a basic and sound base and framework upon which to mold Landmark’s design.

Hangar 9 was first constructed at a cost of $2-3 million. The recent renovation and update amounted to $13 million, a fair percentage of which is the cost of new fire detection, suppression and safety systems. As Storey himself said, it is a lot of planning and money for something we hope will remain unused.

Landmark’s Hangar 9 is statement of current hangar design and safety. It boasts four separate bays, equally dividing the 100,000 square feet. Each bay has traditional manual pull station fire alarm units but this is backed up with a series of infrared detectors for smoke and flame. When an alarm is triggered, the system is only activated in the bay from which the alarm is sent. And when an alarm triggers, the large hangar doors to that bay are automatically closed as the foam fire suppression system kicks in. The foam system selected for use in Hangar 9 mixes with water and is dispersed in the affected bay by ceilingmounted fans. The large fans evenly distribute the foam over the entire hangar area. And foam has been proven to be one of the best ways to smother a fire – or more specifically, remove the oxygen from the Fire Triangle. It is so effective in this application that during a required full-system test in June, in no less than three minutes from the time of an alarm there was a total coverage over the hangar bay to a height of seven feet. For purposes of the test, the system was shut off at that point. During an actual emergency, it would continue until fire crews arrived and took control of the situation.

In addition to the foam, each bay is covered with a traditional sprinkler system that is tied into the water mains – just in case the fire is not smothered by the foam. And what if the fire spreads and ignites in an adjacent bay? There are two foam tanks in the system and each use requires only 1.5% of the total reserve capacity. Storey says this means that if there ever was an issue in a bay that used the system, once everything is under control Landmark can conceivably continue business as usual in the remaining bays confident that the system is still capable and charged sufficiently to protect them.

One thing to note about this application of fire protection is that this system that is designed and approved to work to the code as applied to hangars with door height of 28 feet or less and no more than 30,000 square feet per bay. For anything over this, the requirements are different and involve a water deluge system and extensive on-site water reservoir.

In addition to the hangar refit at YYZ, Landmark has incorporated an addition to the facility of 22,000 square feet of tenant office and shop space. To make certain that power is never an issue, there is a backup emergency generator that could provide enough power to run not only the hangar, but most of the airport and the surrounding community.

Landmark Aviation (or Piedmont Hawthorne as it was known earlier this year) has been doing business in Canada since 1999 when it first assumed ownership of Shell Aviation Canada’s FBOs at Vancouver, Calgary and Toronto. The addition of the new hangar and ramp space at YYZ has created the largest branded FBO in Canada – and one of the largest in the entire Landmark operation.